|
Here's my
first homegrown uke, built in August 2004. I bought the neck on eBay in
a rough-cut shape with the scarf joint already done. The rest of my ukes
have my own necks (I got braver!) With the rough-shaped neck came an unattached
maple fingerboard, conveniently slotted and waiting for frets. My first
fretting job went very well and this uke is very playable.
This electric
semi-solid concert-sized ukulele has an alder body, and is hollow inside
except for a 1" strip running down the center. The mahogany top is
close to 1/4" thick. I really overbuilt this, although it was intended
to primarily be an electric uke anyway.
|
|
You can see
the endpin input here, which leads to an under-saddle pickup. I got a
great deal from K+K Pickups on a small batch of these and I'm pretty happy
with the sound, although some playing technique adjustment is necessary
to minimize the dreaded "popping" effect that seems to be common
with low tension nylon strings.
I crafted
the bridge from a rosewood blank. It's styled pretty much after a classical
bridge. I used Graph-Tech graphite blanks for the saddle and nut. I've
done setup work on guitars for many years, so I had a set of nut files
to use.
|
|
I did all
of the body shaping with a handheld rasp and belt sander. After becoming
more comfortable with power tools, I'd never do it that way again. It's
amazing to see your own creation take shape. I've never been much of a
do-it-yourself wood guy, but my personal working formula has become
passion overcomes resistance.
I use a water-based
lacquer called KTM-9 from LMI. I brush it on, do a lot of sanding between
layers and hit the buffing wheel. It's a lot of work to get a glassy finish
but the reward is breathtaking.
|
|
I was so
concerned about the neck staying on that I bolted AND glued it. Mission
accomplished: it'll probably never come off, even if I wanted it too!
Now I use a one bolt system with a threaded brass insert. No glue in the
neck joint these days.
Carving these
parts and getting the pieces together and putting strings on your own
instrument for the first time is a feeling that is unequaled by any other
inamimate object that you can create.
This uke
project gave me the confidence to continue more building. Several books,
videos, websites and personal communications with great builders have
helped me to assemble my own set of procedures that work well for me.
|
|
I started
out using a minimal amount of power tools. Musicians naturally hate power
tools. When I built this uke, I only had a Dremel, belt sander and power
drill. I used a lot of hand tools such as files, hand saws, rasps and
microplanes. You can take a lot of wood off in a short time with a rasp.
A very fun tool. Get one with a nice handle. Also, my Stanley #5 hand
plane that I found in an antique store for $40 has brought me more pleasure
than I feel comfortable describing.
I have become more brave and disciplined in the last year, and now use
a drill press, buffing wheel, router, palm sander, mitre saw and table
saw. All of them are small economy tools. I won't be building anything
larger than a uke.
|
When
I next add to this page, I'll show you my
greatly disappointing attempt at
building my first cigar box uke.
|